Rubber Pad Forming Process Ppt

Stamping elastic media rubber pad forming.

Rubber pad forming process ppt.

The rubber pads can have a general purpose shape like a membrane. Rubber bearing pads has been used in. 16 kalpakjian design for sheetmetal working ch. In bending and embossing of sheet metal the female die is replaced with rubber pad hydro form or fluid forming process.

Cooper sheet metal forming ch. The form block is then machined according to each customer s unique specifications. Sheet metal forming 2 810 d. The die is placed on lower bed and top of that soft die of rubber is placed.

A beckwood 400 ton rubber pad forming press making 5 different parts in one cycle. Rubber pad forming is a sheet forming process in which one or more product related molds. The pressure over rubber membrane is controlled through out the forming cycle with max pressure up to 100 mpi as a result the friction at the punch cup interface increases this increase. Although a large number of machine components are made from sheet metal with a thickness of up to 2 mm production of such parts is not economically viable in traditional dies which are designed for mass production.

9 boothroyd dewhurst and knight. The difference is that it substitutes a fluid in place of the thick rubber pad as in figure 20 29. Hydro forming process hydro forming hydro forming is similar to the guerin process. The rubber pad forming process is also called as guerin process.

This allows the pressure that forms the work part to be increasedto around 100 mpa 15 000 lb in2 thus preventing wrinkling in deep formed parts. Our rubber pad forming process begins with form block a material made from resin board aluminum or plastic. Rubber pad forming rubber pad forming rpf is a metalworking process where sheet metal is pressed between a die and a rubber block made of polyurethane. Bridge bearing masonry pads handrail bearing pads pads between steel beams girders grates columns pads between bridge and roof beams and substructures shock and vibration isolation heavy equipment mounting pads railway tie pad applications pads underneath concrete vaults 18.

Under pressure the rubber and sheet metal are driven into the die and conform to its shape forming the part. 1 where several process steps like forming cutting or embossing can be carried out in one process step. The rubber pads used in the process are made of hard urethane with dimensions of 43 inches by 51 inches each about 1 5 inches thick.